Low-pressure slabstock foaming
YY-01 (600)
YY-01(600) is a low pressure Slabstock Foaming machine with a total output of 125 – 340 Kgs/min to produce continuously with Square Block system and suitable for mid–large scaled production. The Machine is specially designed to work with trough system with all necessary streams and controls and ready for production when connected with working tanks, power and air supply.
Metering Pumps [13 - 18 streams]
Metering units are equipped with 3-way valve with re-circulation system. All lines are equipped with pressure gauge, safety/pressure relief valves.
| Stream Parameter | Range |
|---|---|
| Polyol 1 | 50 – 180 Kgs/min |
| Polyol (calcium) | 50 – 60 kg/min |
| T.D.I | 30 – 100 kg/min |
| Silicone | 0.1 – 2.7 kg/min |
| Water | 1.0 – 10.0 Kg/min |
| Stannous Octoate | 0.1 – 0.9 Kg/min |
| Amine | 0.1 – 0.9 Kg/min |
| Methylene Chloride | 3.0 – 30 Kg/min |
| Colours x 4 | 1.0 – 10 Kg/min |
| Foam Hardner | 1.0 – 10 Kg/min |
Options Available
- Additional metering units as per client requirements
- High-speed calcium blending unit (1 or 2 Ton)
- Block cutter: horizontal or guillotine type
- Catalyst / colour tanks with higher capacities
- Motorised fall plate width adjustment
- Extra conveyors for long block system
Machine Details
| Mixer Speed | 2500 – 6000 RPM |
|---|---|
| Machine Dimension | Approx 4060 × 6200 × 3000 mm |
| Working Width | 1.6 – 2.2M |
| Fall Plate | 5.75M – 5 Section telescopic adjustment |
| Bottom Conveyor | Slat conveyor 2 – 10 m/min |
| Side Walls | Motorized moving type |
| Paper Feeding System | Bottom & side feeding |
| Catalyst Tanks | 200L SS (300L for water) |
Control Panel
Standalone panel equipped with drives and PLC with air-conditioner. Comes with HMI 15" screen for stream selection, fault detection, fall plate adjustment, and pressure warning systems.
Foaming System
Trough system with RS equipment for square block production
Block Cutter
Horizontal type with reciprocating blade.
Cutting size: L1.5M (min) × W2.2M × H1.3M
Tank Farms & Pipe Works (Optional)
Rust-proof carbon steel tanks with dish top/bottom design, equipped with cooling coil, agitator, level indicator and temperature gauge.
Tank Capacities
- Polyol – 8000 L
- TDI – 5000 L
- Methylene – 1000 L
Accessories
Air-cooled refrigerator (20 Ton), stainless steel water tank (1000L), 6KW heater, circulation pump and filling station.
Metering Pump
RS System
Planar Blocks
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