High-pressure slabstock foaming
YY-01 (800-HP)
YY–01(800–HP) is a high-pressure slabstock foaming machine with a total output of 125–380 Kgs/min to produce continuously with Square Block system and suitable for mid–large scaled production.
Metering Pumps [23 - 32 streams]
All metering units are controlled with auto-feedback control system. Metering units are equipped with 3-way valve with re-circulation system. All lines are equipped with pressure gauge, safety/pressure relief valves.
| Stream Parameter | Range |
|---|---|
| Polyol Conv | 50 – 230 Kgs/min |
| POP 43 | 35 – 130 Kgs/min |
| Polyol (calcium) | 50 – 300 kg/min |
| Polyol Visco | 35 – 130 Kg/min |
| Polyol HR | 50 – 300 Kg/min |
| T.D.I (Low Pressure) | 30 – 110 kg/min |
| T.D.I (High Pressure) | 30 – 110 kg/min |
| M.D.I | 30 – 110 kg/min |
| Silicone x 2 | 0.1 – 2.7 kg/min |
| Water (High Pressure) | 1.0 – 10.0 kg/min |
| T9 (High Pressure) | 0.1 – 0.9 Kg/min |
| Amine | 0.1 – 0.9 Kg/min |
| Methylene Chloride | 3.0 – 30 Kg/min |
| Colours x 5 | 1.0 – 10 Kg/min |
| Foam Hardner | 1.0 – 10 Kg/min |
| Foam Additive | 0.1 – 2.7 Kg/min |
| DEOA | 0.1 – 5.0 Kg/min |
| FR | 5.0 – 22 Kg/min |
Options Available
- Additional metering units as per client requirements
- High-speed calcium blending unit (1 or 2 Ton)
- Block cutter: horizontal (oscillating blade) or guillotine type
- Catalyst / colour tanks with higher capacities
- Motorised fall plate width adjustment
- Extra transport / relaxation / bridge conveyors
Machine Details
| Mixer Speed | 2500 – 6000 RPM |
|---|---|
| Machine Dimension | Approx 4600 × 6200 × 3000 mm |
| Working Width | 1.6 – 2.2M |
| Fall Plate | 6.75M – 6 Section telescopic |
| Bottom Conveyor | 24 m slat conveyor, 2–10 m/min |
| Side Walls | 22 m long × 1.4 m high; moving type with motorized adjustment |
| Paper Feeding System | Bottom & side feeding and rewinding |
| Catalyst Tanks | 300L SS (500L water) |
| Total Power | 60 KW |
Automation and Control
PLC-based control panels with touch screens and automated systems for precise management of temperature, pressure, and foaming cycles.
User Interface
21" industrial HMI with easy formulation changes, fault detection and remote access.
Foaming system
Trough & Laydown system for square block production
Block Cutter
Guillotine type with circulating band knife
Size: L1.5M × W2.2M × H1.3M
Tank Farms & Pipe works (Optional)
Rust-proof carbon steel tanks with cooling coil, agitator, and temperature gauge.
Tank Capacities
- Polyol – 8000 – 12000 L
- TDI / MDI – capacity to be confirmed (brochure range is inconsistent)
- Methylene – 3000 L
Accessories
30 Ton air-cooled refrigerator, 1000 L stainless steel water tank, 6 kW heater, circulation pump & filling station.
Flat Top System
Laydown System
Milliken Color System
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